Why Us
Our Spray Dryer Plants are Designed to Give 100% Output Efficiency Guarantee
Our continuous innovative approach and use of best-in-class technology truly makes us a leading spray dryer manufacturer in India. Spray drying is a complex process, and there are several practical problems that can occur in industries during the process.
Clogging of the Nozzle
The nozzle used to atomize the liquid feed can become clogged due to the build-up of solids or other impurities, leading to reduced atomization
Product Degradation
High temperatures and long residence times can cause product degradation, leading to changes in colour, flavour, and nutrient content.
Uneven Drying
non-uniform drying can occur due to uneven particle size distribution or poor air flow distribution, leading to inconsistent product quality.
Dust Explosion
The high concentration of dry powder in the air can create a dust explosion hazard if ignited, leading to safety concerns in the workplace.
Equipment Fouling
The build-up of powder or other material on the walls of the drying chamber or other equipment can lead to decreased efficiency and increased maintenance costs.
Product Sticking
Some products may stick to the drying chamber walls or other equipment, leading to product losses and reduced efficiency.
Advantages of Spray Dryer
- Wide range of plant capacities from small to commercial scale.
- Achieves consistent powder quality throughout the drying process.
- Provides continuous operation with easy adaptation to fully automatic control.
- Suitable for both heat-resistant and heat-sensitive products.
- Can handle abrasive, corrosive, flammable, explosive, or toxic feedstock that can be pumped.
- Processes feedstock in solution, slurry, paste, gel, suspension, or melt form.
- Controls product density as desired.
- Produces nearly spherical particles.
- Minimizes corrosion risk as the material contacts metal only after drying.
Our Process
Customized Designs
Shachi Engineering offers fully customizable spray drying solutions engineered to meet the specific technical requirements of your manufacturing process.
Service Support/AMC
We provide comprehensive service support and Annual Maintenance Contracts (AMC), ensuring optimal performance and minimal downtime for your equipment.
Technical Consultancy
Our experts offer detailed consultancy services to help you select the most suitable spray drying technology based on your industry's process parameters, material characteristics, and production scale.
Computational Fluid Dynamics (CFD)
CFD technology is transforming spray drying by enabling detailed modelling and optimization of the process. It helps analyze fluid dynamics, heat and mass transfer, droplet evaporation, and particle formation, allowing for efficient and high-quality production. Shachi’s spray dryers utilize advanced CFD simulations to ensure superior performance and reliability.
By leveraging CFD technology, Shachi delivers optimal spray drying solutions for various industrial needs.
Applications of CFD in Shachi's spray dryers include
- Modeling fluid flow and heat transfer in the drying chamber
- Predicting droplet size distribution and evaporation rates
- Simulating particle behaviour during drying
- Optimizing spray dryer design, including nozzle configuration and airflow patterns
Applications
Dyes
Fruit Juices powder
Herbal Medicinal Plant Extracts
Milk Powder
Pharmaceuticals
Phosphate powder
Spirulina
Urea Formaldehyde Resin Powder
Our Clients
Recent Projects
