Spray Congealing Plant
Shachi Engineering specializes in the field of Spray Congealing Plant, offering advanced systems tailored for various fatty acid and castor derivatives. The meticulous design of the nozzles and distribution pattern sets our Spray Cooling systems apart, distinguishing them from other spray cooling setups. Our emphasis on ease of operation, coupled with the efficiency of evaporative cooling, ensures that our systems are practical and cost-efficient to run. We take pride in our adaptness to designing systems that accommodate different product sizes, a crucial aspect of our expertise. As a leading supplier of spray cooling systems in India, we offer a wide range of Material of Construction (MOC) options, adaptable to specific product requirements.
The Operating Principle
Spray cooling is the process of converting molten liquid material into spherical solid particles (Granules/Beads) using cold air.
- A stream of equally distributed cold air is sprayed with molten liquid.
- The molten material solidifies to form granules/Beads of the necessary specifications.
- The fines generated are separated in a high-efficiency cyclone.
- The spray-cooled granules/Beads are further cooled in a unique Integrated fluidized bed cooler and external vibratory fluidized bed cooler to eliminate lump formation after production and during shipment.
- Two statically and dynamically balanced fans, Delivery and Exhaust Blower, balance the entire system. With the assistance of instrumentation, the system is managed by a locally furnished control panel.
Excellent Features of Shachi's Spray Congealing Plants
- Shachi’s Spray Congealing Plant can produce particles ranging from 300 to 1000 microns.
- Shachi’s Spray Congealing Plant can operate on Open and closed-loop configurations based on product/application requirements.
- The most energy-efficient system available.
- Particle size distribution that is accurate and uniform
- High-efficiency cyclone separator for fines separation.
- External Vibratory Fluidized Bed Cooler for post-cooling to Avoid Lump Formation.
- Specially designed air distributor. (To equally distribute the inlet air into the spray chamber)
- A high level of instrumentation and control loops are provided for better operational control and reliability of the plant with the PLC-SCADA System.